Control system design
Control systems form the backbone of modern industrial processes – they enable precise, safe, and efficient operation of machines, equipment, and entire production lines. Bros Control specialises in the comprehensive design, implementation, and integration of control systems tailored to the specific characteristics of each process and the expectations of our clients.
We create control systems that are intuitive to operate, reliable, and adapted to demanding industrial environments. Our solutions range from simple relay-based applications to advanced automation systems with programmable logic controllers (PLCs), sophisticated HMI interfaces, and integration with higher-level systems such as MES, ERP, and WMS.
Our services include:
- Designing control systems from scratch:
- Analysis of client requirements and technological processes,
- Selection of suitable technical solutions,
- Preparation of electrical diagrams and technical documentation (EPLAN, SEE Electrical),
- Development of control system architecture concepts (PLC, HMI, drives, sensors, communication networks).
- Programming of PLCs and operator panels (HMI):
- Development and optimisation of control code (Siemens, Allen-Bradley, Omron, Mitsubishi, Beckhoff, Schneider),
- Design of control logic and user interfaces with consideration for ergonomics and usability,
- Implementation of advanced functions – recipes, alarms, reporting, fault diagnostics.
- Integration with external devices:
- Communication with vision systems, weighing systems, barcode scanners, and measuring sensors,
- Cooperation with drive systems (servo drives, frequency inverters, stepper motors),
- Integration with production management systems (MES, ERP, WMS).
- Construction of control cabinets and switchboards:
- Prefabrication and assembly in accordance with applicable standards,
- Labelling, functional testing, and as-built documentation.
- Commissioning and system testing:
- FAT and SAT testing,
- Training for operators and maintenance personnel,
- Support during system deployment and operational launch.
Why choose Bros Control?
- Tailored approach – each project is customised to the actual needs of the client and the specifics of the technological process.
- Versatility – we work with multiple automation platforms and remain flexible regarding implemented solutions.
- Safety and compliance – we design in accordance with the Machinery Directive 2006/42/EC and relevant standards (including PN-EN ISO 13849, PN-EN 60204-1). Our team includes certified CMSE safety specialists.
- Future readiness – we implement solutions prepared for integration with Industry 4.0, the Internet of Things (IoT), and data analytics.
Control systems designed by Bros Control form the foundation of reliable and modern industrial installations – developed to simplify daily operations, increase efficiency, eliminate the risk of errors, and pave the way for further automation and digitalisation of processes.
